Where can you get help in choosing the one that’s right for you?

If you are in the market for UPS power protection – and this is the first time you have thought about it – trawling the internet for information can be frustrating and you could end up more confused than ever. It’s a big subject, and a specialist one.

UPS manufacturers are a great source of information but much of it is either technical (geared towards electrical engineers rather than end users) or biased towards a certain type of technology.

If you’ve already got a UPS installed, you’ll have a good idea (based on past experience) of what to look for when it comes to upgrading or replacing it. However, in the past few years the power protection industry has undergone an evolutionary process of change and development of UPS products, solutions and services, driven largely by the desire for greater energy efficiency and lower lifetime costs of UPS systems overall. Advances in technology and manufacturing have resulted in smaller, more powerful products with fewer component parts and which are more reliable and sophisticated than their forebears.

Which UPS should I choose and where can I go for objective information?

Sadly, there are few places you can get information like this for free. UPS specialist resellers and manufacturers are running businesses from which they need to make a profit and they usually either charge for consulting advice or give it for free if they can then sell you their products. You may not be at the stage where you are ready to choose your UPS manufacturer or their products so, what can you do?

As luck would have it, we’ve written a book: The Power Protection Guide – the design, installation and operation of uninterruptible power supplies, which was published in 2007. It’s available from Amazon, all good booksellers and our own estore. At 290 pages, it details all of the elements you need to think about in terms of UPS power protection – and although our publisher insists on a cover price of £28-95, it offers great value for money and may even save money for you in the long-term. Armed with knowledge, you will be in a better position to get what you need and negotiate a good price.

Covering such items as criticality, UPS topologies and designs, UPS sizing and selection, online UPS designs, building in UPS reliability and resilience, batteries and alternative UPS back up solutions, UPS and generators, UPS monitoring and remote control, UPS logistics and installation, UPS warranties, maintenance and service, the book provides a handy tool for anyone responsible for assuring the delivery of critical power supplies for the continuity of their business – whatever business that might be. We’ve purposely incorporated a detailed index to make it easy to reference and appended some useful forms and worked examples. It is illustrated throughout with clear diagrams, charts and graphs.

With low PuE scores the aim of many data centre operators, they are always on the look out for greener alternatives to UPS batteries. There are a number of different technologies receiving attention right now but so far none has risen up as a real commercial competitor to traditional UPS batteries or flywheels.

When you’re talking about components of an electrical back-up system – the cornerstone of a data centre’s livelihood – any alternative has to be the real deal and proven, not just a pretender. Some of the technologies being talked about now include: Ultracapacitors (or Ultracaps as they are colloquially known), flow batteries, superconducting magnetic energy storage and lithium-ion batteries but none has yet managed to gain a foothold in the UPS market place.

Here at Riello we are keen market watchers of new and alternative technologies so we keep a constant eye on developments. Here’s an overview of where some of these up-and-coming technologies are:

Ultracapacitors

Ultracaps are electric double layer capacitors, a promising technology that at some point may give orthodox energy storage a run for its money. The way they work is that they store energy at the surface of two carbon plates with opposite charges, separated by a sheet of paper dipped in a liquid electrolyte.

The advantages for the data centre environment are that they require less floor space than their UPS battery equivalents; their maintenance needs are low; they can operate in higher temperatures (and therefore need less cooling) and they use more environmentally-friendly materials in their manufacture.

However, the disadvantages are that the capital cost of buying an Ultracap at today’s prices means that they are not a cost-effective alternative. They also have a short ride-through time (less than 10 seconds), which is not enough for critical data centre environments. Also, as they are a new technology, they may require specialist engineering and not many engineers will be familiar (or experienced) at working on Ultracaps.

Superconducting Magnetic Energy Storage

Or SME as they are known; is only just in research and development so is nowhere near ready for the open market but it uses a coil made of superconducting material, which is cryogenically cooled below its critical temperature, thus giving it zero resistance. A dc current is applied to the coil, which creates a magnetic field. The coil’s lack of resistance prevents the energy from dissipating as heat and allows for energy to be stored in magnetic form until required.

The advantages of SMEs include an absence of harmful materials and mechanical simplicity, which makes it more reliable. However, as with Ultracaps they currently carry a high capital cost and short back up time (again, only around 10 seconds). Also, their requirement for a cryogenic cooling system to keep them at below critical temperature would render their lifetime costs hugely expensive.

Sodium Nickel Chloride Batteries

There are a few companies planning to launch such batteries on to the market within the next few years, such as GE, for example, which is planning to bring to the data centre UPS market an energy storage solution with zero cooling requirements. As you know, UPS batteries do not respond well to temperatures outside of a constant 21-25 degrees centigrade and so the ambient temperature around them has to be controlled.

GE’s battery (it claims) will also offer a design life of 20 years, long discharge rates and will serve both ac and dc loads.

It has always been hard to compete with standard VRLA or Sealed Lead Acid batteries but then flywheel UPS started offering a real, commercial alternative some years ago and has gained real ground in the data centre market. Compared with the alternatives outlined above, flywheel UPS offers low initial and lifetime costs, a long lifecycle, high storage density, wide operating energy range, and environmental advantages. Flywheel UPS is also highly efficient and offers a compact footprint.

In July 2011, Riello AROS UPS unveiled details of a new range of flywheel UPS. Master MHF series is a modular, scalable, power protection system incorporating flywheel UPS technology. It is ideal for eco-targeted data centres looking to get the most out of their UPS investment.

The new Master MHF series offers 99% efficiency and is Smart-grid ready. It also boasts a 20-year design life. More details can be found on our website.

I read an interesting article in the trade press last week about the potential of Lithium Ion (Li-ion) batteries for UPS applications. It seems Li-ion battery manufacturers have done much to improve the design and manufacture of these batteries and addressed some of the design flaws that have so far struck them off as a serious contender in UPS applications. Could it be that they are at last taking the potential growth in the UPS market seriously?

Reports so far focussed on the USA market suggests the market for Li-ion batteries will grow 23% per annum until 2016.

Li-ion batteries have been slow to penetrate the UPS market. They are more readily employed in portable consumer electronics, primarily because of safety concerns. Lithium is highly flammable so if the batteries are exposed to over charging or over currents, it can present a fire hazard. Cost has also been an issue (they can be 5-8 times more expensive than VRLA equivalents). Many countries do not allow Li-ion batteries to be transported by air, only overland or by sea. They are more expensive to produce than Sealed Lead Acid batteries, more commonly found in UPS systems. Due to their chemical make up and design, Li-ion batteries can present a significant fire hazard if not carefully monitored.

On the plus side, however, Li-ion batteries display rather better ‘green’ credentials than their VRLA counterparts. They are also lighter in weight and take up less space than comparably-rated VRLA battery sets (some reports suggest by as much as 50%). Li-ion batteries can offer longer back up times at higher discharge currents and are said to be less temperature sensitive (VRLA batteries require a constant ambient temperature to preserve battery life). Li-ion batteries can tolerate more and faster discharge cycles. They have no gas emissions and can operate in a totally sealed environment.

Some Lithium Ion manufacturers are now designing batteries with charging and monitoring circuits built in, which control battery charging and protect against hazardous situations from developing.

I can see the potential of Li-ion batteries and will be watching with interest how the market develops. However, VRLA batteries have been in use in UPS systems for a long time, the technology is stable and they are cost-effective. There are battery alternatives (such as flywheels and fuel cells) that are much more exciting and in my view offer a more significant alternative to batteries but a I cannot see VRLAs being replaced in UPS installations by any other battery technology anytime soon.

According to this week’s news, it’s doom and gloom for the future of food. We’re running out of wheat, rice, soya – and  curry Chefs!

That last one’s a real problem for me (he says jokingly)! Apparently, changes in the imigration laws in the UK (in particular), are making it difficult for Indian restaurants and Balti houses to source genuine, authentic and experienced cooks! Yikes! 

As far as grains and pulses go, climate change and global warming are being blamed for poor harvests around the world but an even darker threat is lurking just around the corner. Yes, you guessed it – Biofuels!

The Energy Independence and Security Act of 2007, which became law in December, mandates the use of 36 billion gallons of biofuels by 2022 and almost half of that will come from grain-based (corn and wheat) ethanol. In North American this is great news for the corn-growing states that will now, I fear, intensify production but not for food for fuel, easier to produce, less regulated and (I imagine) more profitable. My worry, which I have touched on before in this blog, is that food production will suffer at the hands of politics and capital gain from Biofuel production where it is being produced to replace fossil-fuel derived products (Petrol and Diesel) for vehicles.

What has this got to do with power protection? Well, firstly, did you know that the processes currently used to produce ethanol are energy intensive and thus add to, not negate, the issue of increasing demand for energy? Secondly, biofuels are being used in fuel cells, which can replace UPS batteries as an alternative back-up source. The technology is available now and whilst the origins of the fuel may be questionable, they offer a number of key advantages: harmless emissions, longer design life, less maintenance, reduced heat output and in many cases cheaper lifetime running costs.

The Power Protection Guide talks about fuel cells and their use in UPS installation.